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Toyota 5S-FE Maintenance

Engine Model: Toyota 5S-FE

Engine Type: 4-cylinder 16-valve DOHC gasoline engine

Total Displacement: 132 cu.in (2.2 L)

Rated Engine Power: 132 Hp (97 kW) at 5400 rpm

Fuel System: Multi-point fuel injection (MPFI)

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Service Data

Cylinder Bore Inside Diameter (Max), in (mm) ............... 87.000-87.010 (3.4252-3.4256)
Cylinder Compression (Std), psi (kPa) ............... 164 (1128)
Cylinder Compression (Min), psi (kPa) ............... 142 (981)
Difference Between Each Cylinder, psi (kPa) ............... 14 (98)
Valve Clearance (Intake), in (mm) ............... 0.007-0.011 (0.19-0.29)
Valve Clearance (Exhaust), in (mm) ............... 0.011-0.015 (0.28-0.38)
Alternator Drive Belt Tension (with A/C, New Belt), lbf (kgf) ............... 165±10 (75±5)
Alternator Drive Belt Tension (with A/C, Used Belt), lbf (kgf) ............... 110±20 (50±5)
Alternator Drive Belt Tension (without A/C, New Belt), lbf (kgf) ............... 125±25 (57±11)
Alternator Drive Belt Tension (without A/C, Used Belt), lbf (kgf) ............... 95±20 (43±9)

Engine Oil and Coolant

Oil Type ............... SAE 5W-30, 10W-30
Oil Classification (API) ............... SF or SF/CC
Oil Capacity (with Filter, with Oil Cooler), qts (L) ............... 4.5 (4.2)
Oil Capacity (without Filter, with Oil Cooler), qts (L) ............... 4.0 (3.8)
Oil Capacity (with Filter, without Oil Cooler), qts (L) ............... 4.4 (4.1)
Oil Capacity (without Filter, without Oil Cooler), qts (L) ............... 3.9 (3.7)
Oil Consumption, qts/m (L/km) ............... 1.1/750 (1.0/1000)
Coolant Capacity (w/Heater, M/T), qts (L) ............... 6.6 (6.2)
Coolant Capacity (w/Heater, A/T), qts (L) ............... 6.5 (6.1)

Ignition System

Spark Plug Type ............... NGK BKR6EP11 or Denso PK20R11
Spark Plug Gap, in (mm) ............... 0.043 (1.10)
Ignition Timing, deg ............... 10 BTDC
Spark Plug Torque, ft-lb (Nm) ............... 13 (18)

Service Intervals

Change Engine Oil ............... every 10000 m (16000 km)
Replace Engine Oil Filter ............... every 10000 m (16000 km)
Inspect Drive Belts ............... every 30000 m (48000 km)
Inspect Exhaust Pipes and Mountings ............... every 30000 m (48000 km)
Inspect Fuel lines and Connections ............... every 30000 m (48000 km)
Check Idle Speed ............... every 30000 m (48000 km)
Check Valve Clearance ............... every 30000 m (48000 km)
Replace Air Filter ............... every 30000 m (48000 km)
Replace Spark Plugs ............... every 30000 m (48000 km)
Replace Fuel Filler Cap Gasket ............... every 60000 m (96000 km)
Change Engine Coolant ............... every 60000 m (96000 km)

Tightening Torques

Cylinder head bolts, Nm (ft-lb) ............... 49 (36)
Bearing cap bolts, Nm (ft-lb) ............... 19 (14)
Intake manifold bolts, Nm (ft-lb) ............... 19 (14)
Exhaust manifold bolts, Nm (ft-lb) ............... 49 (36)
EGR valve nuts, Nm (ft-lb) ............... 59 (43)
Air hose to the air pipe, Nm (ft-lb) ............... 13 (9)
Timing belt cover bolts, Nm (ft-lb) ............... 7.8 (5.8)
Connecting rod cap nuts, Nm (ft-lb) ............... 25 (18)
Crankshaft bearing cap bolts, Nm (ft-lb) ............... 59 (43)
Flywheel bolts, Nm (ft-lb) ............... 88 (65)
Crankshaft pulley bolt, Nm (ft-lb) ............... 108 (80)
Camshaft timing pulley bolt, Nm (ft-lb) ............... 54 (40)
Idler pulley bolt, Nm (ft-lb) ............... 42 (31)
Oil pump pulley bolt, Nm (ft-lb) ............... 28 (21)
Spark Plug, Nm (ft-lb) ............... 18 (13)

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